Influences of Concrete Water Reducer on Different Kinds of Cement (3)
Recently, covid 19 outbreak spreads in Shanghai, China. There are more than 25,000 new asymptomatic domestic infections every day. China is implementing a dynamic zero-out policy. A leading respiratory expert said the key to COVID-19 prevention and control is to minimize transmission and fatality rate. Omicron has a low case fatality rate but is highly transmissible and can still claim many lives in large outbreaks. "Total openness is not applicable in China. For China, we should keep to the dynamic zero-out and gradually open up."
However, "dynamic zero clearance" is not the pursuit of complete "zero infection". As the Novel Coronavirus has its own uniqueness and strong concealment, there may be no way to prevent the detection of cases at present, but rapid detection and prompt treatment must be carried out, as soon as one case is found, one case will be dealt with.
The situation in Shanghai is serious. As the financial center of China, Shanghai is a very important city, and the outbreak of the epidemic in Shanghai will put a great impact on China's economy. The current task is to contain the spread of the epidemic as soon as possible, to achieve social zero so that Shanghai's life and economy quickly return to normal.
As China plays an important role in the global supply chain, the outbreak will have a significant impact on the supply and prices of many concrete water reducer.
The water-reducing agent or concrete water reducer is a kind of concrete admixture that can reduce the water consumption under the condition of keeping the slump of concrete basically unchanged. It has a dispersive effect on cement particles, can improve its workability, reduce water consumption per unit, improve the fluidity of concrete mixture, or reduce the amount of cement per unit, saving cement.
Because different cement has different mineralized compositions, in addition to the variety of mixed materials, the effect of admixtures for different types of cement is very different.
In this article, we will talk about the problems when water reducer meets different kinds of cement and solutions.
5. Gypsum Cement with Poor Water-soluble Effect
Gypsum is used as the coagulant of cement, and its dosage basically matches the content of C3A in cement. After adding water, gypsum forms a certain amount of ettringite in cement, which is adsorbed in C3A to control the hydration of C3A and play a role in regulating the setting time of cement. Among commonly used gypsums, the two-water gypsum (CaSO4.H2O) has the best water solubility, so two-water gypsum is more used to produce cement. But gypsum in cement production and cement clinker grinding, grinding temperature is too high will make a large amount of dihydrous gypsum into semi-hydrous gypsum (CasO4.1/2H2O) or anhydrous gypsum (CaSO4) that is anhydrous gypsum. Also, some cement plants also can use anhydrous gesso directly or use a few industrial waste gesso to wait like fluorine gesso, desulphurization gesso, and phosphor gesso. Anhydrite and the above waste gypsum are poor in water solubility and dissolve slowly in water. Wood calcium or sugar calcium and other retarding water reducing agents with high-cost performance are usually added to the admixture, and the incorporation of these water-reducing agents will affect the solubility of gypsum. Because gypsum does not dissolve quickly, C3A in the cement will hydrate rapidly, resulting in a large number of calcium aluminate crystals, resulting in the concrete pseudo-setting (that is, a small amount of cement has been set and a large number of cement particles have not been hydrated and set, and the cement slurry loses fluidity).
In order to prevent cement mixed with anhydrite or cement mixed with other poor water-soluble gypsums to produce false coagulation, it is best not to use wood calcium, wood sodium, sugar calcium, and other water-reducing agent affecting gypsum dissolution. The experiment proves that the control of the dosage of the water reducing agent has a certain effect. False coagulation can also be controlled by mixing a large number of admixtures which can supplement SO3 in cement.
6. Fresh Cement and Cement with a Large Specific Surface Area
Storage time and specific surface area of cement kiln also affect the adaptability of admixtures. Usually, the cement with a short storage time after being made is called "fresh cement". Because the storage time of this cement is short, the cement temperature is higher, the cement hydration speed is very fast, and cement generates an electric charge during grinding, the mutual adsorption between particles affected the water reducing agent dispersion effect, increasing the concrete collapse loss rate.
Prolonging the cement storage time and waiting for the temperature to drop below 50℃ will improve the solubility of the cement and the admixture. If the cement storage time cannot be extended, the dosage of retarder should be increased.
The specific surface area of cement has a certain influence on the adaptability of admixture. Cement with a large specific surface area needs a large amount of water. In order to achieve a certain fluidity, more additives need to be added. It is generally considered that the specific surface area of cement is more suitable for about 5000CM2/g. The strength of cement with a large specific surface area develops quickly in the early stage, but it has a negative effect on the strength and slump resistance of concrete in the later stage. When cement with a large specific surface area is used, the dosage of admixture should be increased. Considering that the use cost is not increased, the dosage of water-reducing agents with a low price can be used and the dosage of water-reducing agents and retarders can be appropriately increased
Due to the complex mineralized composition and morphology of cement clinker and mixture, there are too many factors affecting the solubility of water-reducing agents. It is difficult to solve the adaptability of all water-reducing agents to cement by a simple method. The results show that although polycarboxylate superplasticizer has better adaptability to cement than other kinds of superplasticizer, it still has some adaptability problems. The commonly used measures of changing the time and method of adding water reducing agent at home and abroad can improve the adaptability to some extent, but some problems will still occur when used in some special cement phase dissolution.
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Southern Copper Corp (SCCO.N) recently said its Peruvian mine remained closed after a six-week standoff with protesters and blamed the Peruvian government for failing to intervene in the safety of its 1,300 workers and their families.
The company said in a statement that a recent agreement to end protests at the Cuajone mine required the company to withdraw complaints against protest leaders because railways transporting minerals and supplies remained blocked. Production has been suspended since the end of February.
Peru's Energy Ministry said in a separate statement that it had also reached an agreement with Southern Copper to start talks to find common ground with local communities.
"If we shut down for a year, the government will stop receiving more than 3.1 billion soles ($830 million) in taxes and royalties, and 8,000 direct and indirect jobs will be lost. This is what we want to avoid, "Southern Copper added in the statement.
Peru has faced a wave of protests from indigenous communities, who accuse mining companies of not providing enough jobs and funding to poor local residents.
Central bank officials said last week that protests against copper mines such as MMG's Las Bambas and Southern Copper's Cuajone were dragging down the economy.
Peru is the world's second-largest copper producer and mining is an important source of tax revenue for the country. It is estimated that the supply and prices of the concrete water reducer will be influenced by that.